LYSOTHERM® is an advanced sludge treatment system for wastewater plants, using thermal disintegration to increase biogas production and improve sludge digestion. Operates without steam or chemicals, using a pressureless thermal oil circuit and regenerative water cycle for up to 90% heat recovery. Compact, modular design allows quick installation and minimal maintenance.

  • Advanced sludge treatment system for energy-efficient wastewater processing

  • Pressureless thermal oil heating and regenerative water circuit reduce energy use

  • Up to 90% heat recovery lowers operating costs and environmental impact

  • Closed process design prevents odour and eliminates exhaust gas treatment

  • Automated Clean-in-Place system minimises maintenance and operator time

  • Modular, pre-assembled units with a small footprint for easy installation

  • Treatment capacity per module is 15t solids of raw sludge per day

Applications

  • Sludge pre-treatment and digestion in municipal and industrial wastewater treatment plants

Dimensions

  • Treatment capacity per module: 15t solids of raw sludge per day

Performance

  • Heat recovery up to 90%

  • Sludge pumped continuously via sludge pump at 12 – 15 bar

  • Sludge heated to 158°C at 8–10bar with retention time of 30–60 minutes

  • Pre-heating to 148°C at 9–11bar

  • Cooling to 50°C for digester entry

Installation

  • Pre-assembled modular units for quick installation

  • Compact footprint reduces construction time and site risks

Maintenance

  • Automated daily rinsing with treated effluent water

  • Chemical cleaning every 20–25 days with manual start

Sustainability

  • Reduces energy consumption and operating costs

  • Lowers environmental footprint by avoiding steam and chemicals

  • Supports green energy generation from sewage sludge